The Yamaha YSM40R is an ultra-high-speed modular mounter offering unsurpassed productivity at 200,000 CPH!
Featuring a 1m-wide compact platform and a 4-beam, 4-head layout, the YSM40R achieves high-speed production with flexible and versatile production formats.
Brochures
| Z:TA-R YSM40R | |||
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Model |
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4-Beam, 4-Head Spec. |
2-Beam, 2-Head Spec. |
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(YSM40R-4) |
(YSM40R-2) |
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Applicable PCB Dimensions |
L700mm x W460mm - L50mm x W50mm |
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Applicable Components |
Ultra-High-Speed |
0201* - 6.5mm x 6.5mm |
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(RS) Head |
(2.0mm or less height) |
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Multi (MU) Head |
03015 – 45mm x 60mm |
0402 – 45mm x 100mm |
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(15mm or less height) |
(15mm or less height) |
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Flexible (FL) Head |
03015 – 45mm x 60mm |
0402 – 45mm x 100mm |
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(15mm or less height) |
(25.5mm or less height) |
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Side View |
Compatible |
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Mounting Capacity |
200,000 CPH |
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(The Company's optimum conditions) |
(In 4-Beam, 4-Head, RS Head Spec.) |
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Mounting Accuracy |
±35μm (25μm) |
±40μm (30μm) |
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*In the Company's optimum conditions |
Cpk ≧1.0 (3σ) |
Cpk ≧1.0 (3σ) |
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(standard material used for evaluation) |
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Number of Component Types |
80 x RS Heads |
92 |
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(Max, 8mm width tape conversion) |
88 x MU Heads |
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Power Supply |
3-phase AC200/208/220/240/380/400/416V ±10% |
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Air Supply |
0.45 MPa or more, clean and dry state |
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External Dimensions |
L1,000mm x W2,100mm x H1,550mm |
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(excluding protrusions) |
(excluding protrusions) |
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Weight |
Approx. 2,100kg |
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Overview
While providing the functionality of a rotary head, the newly developed ultra-high-speed RS (Revolutionary Speed) head is also capable of simultaneous pickup. With the adoption of new, high-speed algorithms, the synergistic effect of faster control of the servo motor and the ZS feeder allows the YSM40R to deliver a mounting speed of 200,000 CPH - the fastest in the world - while also presenting an outstanding surface area and line length productivity.
Placement accuracy and mounting reliability is also improved due to the adoption of a new high-rigidity base frame, new lightweight X beam, and a newly-developed high-speed side view camera that checks the status of components in real time immediately after pickup, before and after mounting.
All of these improvements enable the YSM40R to be compatible with extremely small-sized components down to 0201 (0.25mm x 0.125mm).
In addition, machine stoppage losses have significantly decreased and improved production rates achieved thanks to the adoption of new features in Nozzle Health Care that perform nozzle self-diagnosis and self-restoration without interrupting production. Automatic components data generation functions such as e-Vision, (that help prevent pickup and recognition errors), have also contributed to decreased machine stoppage losses.
Applications
Key Benefits & Features
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