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RPS Rhythm SPX Selective Soldering Machine

  • 24” x 24” process range
  • Low maintenance – 80 hour pump cleaning cycle
  • 6mm lead length tolerance

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1. Does this machine have a camera for programming as standard?

Programming is done via the Conductor Pro software. The RPS live view camera system is for watching and showing the solder results on the monitor. The Fiducial camera option can be added. Image is imported form scanner and the solder path is drawn, then all solder point variables are added, ie dwell times etc. Very simple to program.

2. Is there a solder level sensor/monitor included on this machine?

No, not on this system, solder is just topped up as required, either with solder chips or wire etc. Wastage etc is minimal due to the N2 system flooding around the point of solder contact, hence minimising dross and solder replenishment.

3. The 360o approach is this the nozzle angle or does the machine have the ability to rotate/tilt the board?

The board is held stationary on this machine and typically in the middle of the machine, whether inline or standalone so the pot moves and has the ability to move around the board by 360 degrees.

4. Is there the possibility to upgrade the size or is it limited to 460 x 460mm PCB’s?

RPS have other machines in the range.

5. How does the machine interface? (USB, Ethernet?

Machine uses a PC, so either USB or Ethernet is fine.

Rhythm SPX Selective Soldering Operation

X/Y/Z Control

Closed Loop Servo Motors

X/Y/Z Motion | Accuracy

Lead Screw | ± .002"

Interpolated Motion

Yes | Simultaneous X, Y and Z

Max Speed

Ω X/Y axes @ 5” per second

Max Process Range

24 x 24” | 605 x 605 mm

Min/Max PCB Size

1 x 1” to 24 x 24”

Load Method

Manual | Universal PCB Holder

Inline SMEMA Load

Option | SMEMA Edge Belt

Rhythm SPX Solder Process Control

Approach

360° | Access to All Solder Points

Nozzle Material

Wetted Alloy

Nozzle Sizes

(ID)1.5, 2, 2.5, 3, 4, 5, 8, 10, 20 mm & custom

Keep Away

1.5mm Standard | 0.5mm Capable

Max Wave Height

6mm Standing Wave Height

Component Max Height

Component Max Height

Flux Process Control

Spray Fluxer

Standard | 6.5 – 25mm | 40% Solids Max

Drop Jet Fluxer

*0.5 - 2mm | 14% Solids Max

Ultrasonic Fluxer*

*1.5 - 15mm | Unlimited Flux Types

Dual Fluxers / Chemistry*

* Two Independent Nozzles & Plumbing

Flux Capacity

1 Litre Pressurized (per tank)

Solder Pot Management

Solder Pot Capacity

35 lbs | 16 kgs

Temp Control

PID proportioning (0-400°C) ± 2°C

Heat Time

Option

HMP Upgrade*

60 Minutes

Dross Production

1.5 Ounces per 8 Hours

Maintenance Cycle

80 Hour Pump Clean | 30 Minutes

Nitrogen Management

N2 Inertion

RPS DirectHeat™

N2 Temp Control

0-400 °C Closed Loop | Adjustable Set Point

N2 Consumption | Purity

30-35 CFH | <20 PPM O2

 

REQUIREMENTS

Safety UL and CE Compliant

Electrical 208-240 VAC | 1Ø 3 Wire | 50-60hz | 40 amp

Dimensions 64 x 63 x 49”

(D x L x H) 64 x 70 x 49” (inline)

Air & N2 80 PSI | N2 <20 PPM O2 | 30 CFH N2

Exhaust 25 SCFH

Weight 900 lbs | 425 kgs

Freight 78 x 78 x 67” | 1100 lbs | 5o0 kgs

 

 

 

 

The Rhythm SPX soldering system provides a large soldering range within its 24” by 24” frame. This process area does not require any rotation or adjustment in order to reach its capacity. This soldering machine uses precise and reliable servo-driven XYZ axis motion control that articulates the soldering miniwave and flux nozzle beneath the PCB. A thermal performance a soldering miniwave is achieved with the use of a closed loop temperature controlled nitrogen insertion process. RPS offers innovative miniwave nozzle designs for wave stability and defect free performance.

 Applications:

  • Blue chip
  • OEM and CEM companies
  • Dip & Drag Soldering
  • Lead Attach
  • Point-to-Point Soldering
  • Large PCB Mid Volume High Precision Configurable

Key Features:

  • 17” LCD Witness System
  • New Tool Storage Racks
  • Ultrasonic Fluxer for RMA No Clean Flux Types
  • Internal LED Lighting System
  • Fully Integrated Fiducial Vision System

 Key Benefits:

  • Lowest operating costs
  • Lowest N2 consumption
  • Lowest dross production
  • Made in USA