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Rexxam Sherlock 300 In-line PCB AOI Machine

The Rexxam Sherlock 300 is a desktop, magazine batch or inline AOI system offering a cost-effective way to catch defects, monitor trends, and improve your overall PCB production process. The initial equipment investment is quickly paid off,  with increased throughput (AOI is much faster than manual visual inspection) and lower operational costs (automated optical inspection is less labor intensive than manual inspection).

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PCBAs to be inspected

M size

L size

-

Dimensions

50mm (W)×50mm (D) to 330mm (W)×250mm (D)

Thickness of PCBA

0.5 to 2.0mm

Maximum weight of PCBA

1kg

Height limit of PCBA

Upper side

25mm (Resolution:12.4μm/pixel)

(Clearance)

30mm (Resolution:18.7μm/pixel)

 

Under side

70mm

Resolution

12.4μm/pixel

18.7μm/pixel

(Selected before shipment)

Minimum components to be inspected (JIS)

0402 (Resolution:12.4μm/pixel)

0603 (Resolution:18.7μm/pixel)

Inspection speed

5,000mm2/s

(*in case of resolution:18.7μm/pixel)

Main inspection items

Component inspection

Missing parts, displacement, defective standing, 

polarity, foreign objects, wrong parts, inversion,

character recognition (OCR)

Solder inspection

Excess, Insufficient, unsoldered, bridges, solder ball

Imaging range

25.4mm×13.5mm (Resolution:12.4μm/pixel)

38.3mm×20.3mm (Resolution:18.7μm/pixel)

Depth of field

6mm (Resolution:12.4μm/pixel)

10mm (Resolution:18.7μm/pixel)

Repeatability of positioning

±50μm

Camera

2M Pixel

Lighting

RGB + warm white LED

Structure of imaging unit

Optical system with the object side telecentric lens

Flow direction of PCBA

Right to left/left to right

(selected before shipment)

Driving system of imaging unit

High rigidity biaxial driving

PCBA clamping unit

Air clamp

Width adjustment for transferring conveyor

Automatic

Passline

910±60mm

Reference position for PCBA width

Front

Monitor

21.5" touch panel display

PC

OS

Windows 7 Professional 64bit 

Japanese/English (selected before shipment)

Memory

8GB

Interface between equipment’s

Conformance to SMEMA standard

Environment conditions for operation

10 to 35℃/30 to 80%RH (no condensation)

Environment conditions for storage

-10 to 60℃/30 to 80%RH (no condensation)

Power supply

AC100 to 240V ±10% (single phase)

50/60Hz

Compressed air consumption

Compressed air :0.5MPa

Air consumption :5Nℓ/min

Dimensions of main unit

W620×D758×H1,294mm

(excluding protruding portion)

*in case of the pass line 900mm

Weight (excluding PC)

154kg

 

 

Overview

During inspection, the camera moves rather than the PCB. This ensures the clearest possible images and fastest inspection speeds. Operation is smooth and quiet, thanks to the machines sturdy, vibration-damping construction. All components are high quality, Japanese-made.

Inline Sherlock-300I AOI system inspects components and solder joints on SMT, through-hole and mixed-technology boards. It communicates with downstream equipment for automatic good/bad board sorting. The user interface is 100% touch control.

Applications

  • Flaws
  • Checking for hairline cracks
  • Contamination
  • Scratches
  • Defects

Key Features

  • Electric bulb-coloured LED enables high-precision inspection of part colour and part number
  • Simultaneous inspection of tall parts and very small tips is achievable

Key Benefits

  • Ensure consistent quality and operational efficiency
  • High flexibility
  • Low maintenance costs
  • Enhancing production efficiency for manufacturers